Technology Brief

 

SHREDDED SCRAP TIRES AS LIGHTWEIGHT FILL IN ROAD EMBANKMENTS


Report No. T-95-4

Key Words

 

         Materials:   Shredded scrap tires.

  Technologies:   Engineered fills; fill compaction.

    Applications:   Road embankment lightweight fill; retaining wall backfill.

 Market Goals:    Low-cost, high volume use for scrap tires.

          Abstract:   Recommendations for installing scrap tire fills.

 

Each year in the United States land slips occur under road embankments because a weak plane in the in-situ soil is overloaded and fails.  One preferred repair technique is to return the road to its original elevation using a lightweight fill instead of normal soil.  When properly done, this technique prevents the road structure from overloading the weak slip plane again.  In the past, sawdust or chipped lumber has been used as the fill material.  However, these materials tend to rot in repeated wet/dry cycles and are becoming more expensive with the rising cost of wood fiber.  This technology brief provides information on a viable alternative to conventional lightweight fill ¾ using shredded scrap tires.

Tires As Lightweight Embankments

Road embankments have the potential to use an enormous quantity of tires.  For example, an eight-mile, 20-foot embankment for a two-lane road would use approximately 50,000 tires.  Scrap tires have been tested as lightweight fill for road embankments in Washington and a number of other states.  The Federal Highway Administration sponsored an experimental project in Oregon (1).  Some of the valuable attributes of shredded scrap tires documented in this and other studies are described below.

Compaction.  Shredded scrap tires are easy to compact and are very lightweight with a density of 24 to 33 pounds per cubic foot (pcf) in haul trucks.  They have a compacted density of around 45 pcf (a little less than half the weight of ordinary compacted soil) before being surcharged with soil, the pavement structure, and traffic.  The maximum density of the shredded tire fill after completion of the pavement structure and several months of traffic is approximately 52 pcf.  Vibratory compaction equipment does not work well with shredded tires because the material tends to "bounce" rather than compact.  One successful compacting technique is to place approximately three feet of loose tire shreds and then compact with three "full coverage" passes of a D-8 or equivalent bulldozer. 

Permeability.  Voids between tire shreds give shredded scrap tire fill the permeability of clean gravel, but with significantly less weight.  This is of particular importance because the light weight and permeability of shredded tire fill minimizes the load increase on the weak slip plane during rainy periods.  To prevent the migration of fines into the fill and possible settlement in the surrounding soils, shredded tire fills are commonly encapsulated in geotextile fabric.

Installation.  Shredded tires should be dumped from haul trucks and spread by steel-tracked equipment to


prevent flat tires, as steel wires protruding from tire shreds can penetrate the inflated tires of loaded trucks.

Leachate.  To address concerns about the potential leaching of heavy metals and polynuclear aromatic hydrocarbons (PAHs) from shredded scrap tires, the Rubber Manufacturers Association conducted the EPA's Toxicity Characterization Leaching Procedure (TCLP) on tires and other rubber products.  According to the results, the leachates from rubber products do not exceed federal standards.

However, recent tests indicate that if tires are submerged in confined, relatively small amounts of water for several days to weeks, the water becomes acutely lethal to some varieties of fish (2, 3 ,4).  While not similar to rain water flowing through a shredded tire fill, this situation could be replicated by slow flowing ground water seeping through a large tire fill.  Until ongoing tests determine which compound(s) are causing the lethality, the best practice when using shredded tire fills is to keep the bottom of the fill above the historic high of the ground water table.

 

Other Uses For Shredded Tires

Like rubber, tire shreds have a high coefficient of friction.  With the angle of repose for compacted tire chips as high as 85O (5), steep slopes can easily be maintained with shredded tires.  Combining both a high coefficient of friction and high permeability, shredded tire scraps will also work well as backfill behind retaining walls (6).  Shredded scrap tire fill has also been used as an effective insulating layer below roads to minimize frost penetration.  Field tests have shown that a 6-inch thick tire chip layer can reduce frost penetration by up to 40% (7).

 

For More Information

For a copy of the report, Shredded Scrap Tires As Lightweight Fill In Road Embankments (#T-95-4), call the CWC subscription line at (206) 587-5520. For more information call CWC at (206) 443-7746, email info@cwc.org, or visit the CWC Internet Website at www.cwc.org.

This technology brief was prepared by CWC, Managing Partner of the Recycling Technology Assistance Partnership (ReTAP).  ReTAP is an affiliate of the national Manufacturing Extension Partnership (MEP), a program of the U.S. Commerce Department's National Institute of Standards and Technology.  ReTAP is also funded by the U.S. Environmental Protection Agency and the American Plastics Council.

CWC is a division of the Pacific NorthWest Economic Region, 2200 Alaskan Way, Suite 460, Seattle, Washington, 98121.


References

1.        Experimental Project Use of Shredded Tires for Lightweight Fill. FHWA Experimental Project No. 1 (DTFH-71-90-501-OR-11). Federal Highway Administration, 1991.

2.        Abernethy. The Acute Lethality to Rainbow Trout of Water Contaminated by an Automobile Tire. Ontario, Canada, 1994.

3.        Nelson et. al. Identification of Tire Leachate Toxicants and a Risk Assessment of Water Quality Effects Using Tire Reefs in Canals. U.S. Department of the Interior, Bureau of Reclamation, 1993.

4.        Kellough. The Effects of Scrap Automobile Tires in Water. Ontario Ministry of the Environment, 1991.

5.        Edil and P. Bosscher. Development of Engineering Criteria for Shredded Waste Tires in Highway Applications. University of Wisconsin-Madison, 1992. p. 15.

6.        D. Humphrey and T.C. Sanford. “Tire Chips as Lightweight Subgrade Fill and Retaining Wall Backfill.” Proceedings of the Symposium on Recovery and Effective Reuse of Discarded Materials as By-Products for Construction of Highway Facilities.  Denver, CO, 1993.

7.        Humphrey and R. Eaton. Tire Chips as Subgrade Insulation - Field Trial. University of Maine - Orono, 1994.

 

Additional Resources

A Report on the RMA TCLP Assessment Project, Rubber Manufacturers Association, Washington, DC, 1989.

 

This technology brief was prepared by the Clean Washington Center.  The Clean Washington Center is the Managing Partner of the Recycling Technology Assistance Partnership (ReTAP).  ReTAP’s mission is to advance industry’s use of recycled materials through technology extension services.  ReTAP is an affiliate of the national Manufacturing Extension Partnership (MEP), a program of the U.S. Commerce Department's National Institute of Standards and Technology.  ReTAP is also funded by the U.S. Environmental Protection Agency and the American Plastics Council.

Fact Sheet Issue Date:  August 1995